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  1. 2004 Arctic Cat 90 Service Manual Download
  2. 2004 Arctic Cat 90 Service Manual Online
  3. 2004 Arctic Cat 90 Manual
  4. 2004 Arctic Cat 90 Service Manual 2
  5. 2004 Arctic Cat 90 Service Manual

Description

This 2004 Arctic Cat 90 ATV Service Manual contains service, maintenance, and troubleshooting information for 2004 Arctic Cat 90 ATV models. The manual is divided into sections with each one covering a specific ATV component or system complete with disassembly, inspection and assembly instructions.

2004 Arctic Cat 90 ATV Service Manual Table of Contents

General Information
Periodic Maintenance/Tune-Up
Engine/T ransmission
Fuel/Lubrication/Cooling
Electrical System
Drive System
Suspension
Steering/Frame
Controls
Aids for Maintenance Troubleshooting

2004 Arctic Cat 90 ATV Service Manual Index of Topics

SECTION 1 – GENERAL INFORMATION
Specifications
Break-In Procedure
Gasoline-Oil-Lubricant
Genuine Parts
Preparation For Storage
Preparation After Storage

SECTION 2 – PERIODIC MAINTENANCE/TUNE-UP
Periodic Maintenance Chart
Lubrication Points
Battery
Fuse
Air Filter
Valve/Tappet Clearance
(Feeler Gauge Procedure)
Testing Engine Compression
Spark Plug
Muffler/Spark Arrester
GasA/ent Hoses
Adjusting Throttle Cable
Adjusting Engine RPM (Idle)
Transmission Lubricant
Engine Oil
Tires
Steering Components
Drive Chain/Sprockets
Suspension/Shock Absorbers/Bushings
Nuts/Bolts/Cap Screws
Ignition Timing
Brakelight
Switches
Frame/Welds
Electrical Connections
Brake Systems
Break-In Procedure
Replacing Drive Belt

SECTION 3 – ENGINE/TRANSMISSION
Removing Engine/Transmission
Disassembling Engine/Transmission
Servicing Engine Components
Assembling Engine/Transmission
Installing Engine/Transmission

SECTION 4 -FUEL/LUBRICATION
Carburetor Specifications
Carburetor Schematic
Carburetor
Cleaning and Inspecting Carburetor
Throttle Cable Free-Play
Engine RPM (Idle)
Gas Tank
Fuel Valve
Gas Lines/Vent Hose
Oil Pump Assembly
Oil Screen/Filter

2004 Arctic Cat 90 Service Manual Download

SECTION 5 -ELECTRICAL SYSTEM
Specifications
Testing Electrical Components
Timing Sensor
Source Coil
CDI/lgnition Coil
AC Output
Choke Circuit
Battery
Brakelight Switch
Fuse
Ignition Coil
Ignition Switch
Flandlebar Control Switches
Magneto Assembly
Starter Motor
Regulator
Ignition Timing
Wiring Diagram

2004 Arctic Cat 90 Service Manual Online

SECTION 6 – DRIVE SYSTEM
Reduction Gears and Driven Clutch
Drive Chain/Sprockets
Rear Hub/Drive Axle
Front Hub
Brake Systems

2004 Arctic Cat 90 Manual

SECTION 7 – SUSPENSION
Shock Absorbers
A-Arm
Swing Arm
Wheels and Tires

SECTION 8 – STEERING/FRAME
Steering Post/Handlebar/Tie Rods
A-Arm
Handlebar Grip

2004

2004 Arctic Cat 90 Service Manual 2

SECTION 9 – CONTROLS
Handlebar Switch
Hand Brake Lever Assemblies

SECTION 10 – AIDS FOR MAINTENANCE
Torque Specifications
Torque Conversions

2004 Arctic Cat 90 Service Manual

SECTION 11-TROUBLESHOOTING
Engine/Transmission
Drive System
Fuel System
Electrical System
Steering/Suspension
Brakes